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/ Tubing Materials & Profiles

Tubing Materials & Profiles

Four materials, 100+ stock sizes. Choose the material and profile first, then the size.

Upsilon makes telescoping tubing in four materials, stainless steel, aluminum, brass and carbon fiber, with 100+ stock sizes ready to produce. The stainless, aluminum and brass tubes come from our own tube mills and are cut and processed on 16 automatic tube-cutting machines.

4

Tube materials

100+

Stock sizes, ready to produce

Ø2.8–52mm

Diameter range (0.11–2.05 in)

3

Own tube mills: stainless, aluminum, brass

Choose by ApplicationChoosing an Alloy

Start with where the product is used and what it must do, and the material mostly chooses itself.

​Boats, marine and coastal equipment: seawater, salt spray, outdoors year-round

316 stainless steel, or anodized aluminum

316 resists salt spray; aluminum is light and weatherproof once anodized.

Kitchenware and food-contact products

304 stainless steel

The most common stainless grade for cookware and utensils.

Carried by hand or held overhead, like lamp changers and high-reach tools: the lighter the better

Aluminum; for even less weight, carbon fiber

75 aluminum stock sizes; carbon fiber is built to order.

​Telescoping antennas, or products that must receive signals or conduct

Brass

Excellent conductivity; classic telescoping antennas were made of brass tube.

Tools that reach into tight spaces, like retrieving parts from gaps in equipment or looking inside pipes

Stainless steel or brass

Our smallest diameter is Ø2.8 mm (0.11 in).

​Holding up canopies, awnings or boat covers: long poles that must carry the load

Aluminum

Aluminum goes up to about Ø52 mm: thick tubes stay steady and still light.

Not sure? Send us the application and we will recommend a material.

Choose by ApplicationChoosing an Alloy

Start with where the product is used and what it must do, and the material mostly chooses itself.

Material

Grade / type

Diameter

Wall tolerance

Stock sizes

Stainless steel

201 / 304 / 316·316L

Ø2.8–23mm

±0.05mm

25

Aluminum

6063 / 6061 / 6005

Ø7–52mm

Mutually agreed standard

75

Brass

H65

Ø2.8–23mm

±0.05mm

25(same as stainless)

Carbon fiber

Full carbon / half carbon / fiberglass

Built to order

Mutually agreed standard

Built to order

Five Tube ProfilesChoosing an Alloy

Start with where the product is used and what it must do, and the material mostly chooses itself.

Round tube

The basic profile. Aluminum comes in three wall thicknesses, 0.5, 0.7 and 1.0 mm, from lightest to strongest.

For: all four materials

Single- and double-slot tube

Slots in the wall stop the sections from slipping or spinning and keep them aligned, adding pull strength and straightness. Double slots are steadier.

For: aluminum; stainless and brass from Ø7 to 23 mm

Eccentric tube

Two offset half-circles: twist the tube to lock, with no exposed lock parts. For small diameters.

For: aluminum

Ribbed tube

Ribs on the inner or outer wall add strength. Inner-ribbed tube still looks smooth and round.

For: aluminum

Shaped tube

Oval, hexagonal, square and other sections, made to your design.

For: evaluated per project

​How eccentric tubes lock, and how to choose among the five locks:

Choosing a ProfileChoosing an Alloy

A profile solves the problems a pole meets in use. Ask yourself these four questions in order, and the answer follows.

01

Does a tool on the tip need to keep facing the same way?

Hooks, clamps, brush heads and nets all have a fixed orientation. A round tube is round inside round, so the inner section turns freely: push or pull hard and the tip turns with it. A slotted tube has a groove pressed into the wall, and the grooves of the inner and outer sections lock together, like a train on its rails, so the pole can only slide in and out, never turn.

Yes → choose

Single-slot tube; for long poles or hard pushing and pulling, double-slot

A double slot locks on both sides, spreading the load for a steadier, straighter pole.

For: aluminum; stainless and brass from Ø7 to 23 mm

02

Will the pole bend under load?

When a pole reaches out horizontally or holds something for a long time, like supporting a canopy, hanging laundry or picking up heavier items, the load bears on the tube, and over time a plain round tube slowly sags. The simplest fix is a thicker wall, at the cost of a heavier pole. A ribbed tube adds ribs to the wall, the same idea as corrugated cardboard, so it is stiffer at the same weight. Inner ribs sit inside the tube, so the outside still looks smooth and round.

Yes → choose

Ribbed tube, or a thicker wall

Light and stiff: ribbed tube. Weight not a concern: a thicker wall is simplest.

For: aluminum (0.5, 0.7 or 1.0 mm wall)

03

Is an external lock acceptable?

Most telescoping poles set their length with a lock such as a flip lock or push-button lock, mounted outside the tube. If the tube is slim and you want a clean look and a comfortable grip, use eccentric tubing: its section is two offset half-circles, so you extend it to length and twist the tube, and the sections press tight; twist back to release.

No → choose

Eccentric tube

It is the internal twist lock for slim tubes: the tube itself is the lock.

For: aluminum

04

Any special requirements for shape or grip?

A round tube rolls on a table and turns in the hand. Oval, hexagonal and square sections sit still and grip well, align and lock with other parts, or give your brand a shape people recognize at a glance.

Yes → choose

Shaped tube

Made to your product design. For sections outside our stock range, aluminum needs a new extrusion die: 30–45 days, and the die belongs to you.

For: evaluated per project

None of the four? Choose round tube. It is the basic profile with the most sizes; aluminum comes in 0.5, 0.7 and 1.0 mm walls.

Facing two at once, such as tip alignment and a special shape? Send us both needs and we will recommend a material and profile combination that works.

​Frequently Asked QuestionsChoosing an Alloy

Every piece inspected
6 inspection steps, 100% inspection, no sampling
SMETA 4-Pillar audited
Audited every year since 2019
Reply in 6–10 hours
Solution and quote within 24–48 working hours

Five things we need to quote

Application: where it is used, horizontal or vertical

Length: extended and collapsed length

Preferred material: leave blank if unsure

Special needs: anti-rotation, locking or strength

Estimated quantity

​Missing a few? That's fine. Send drawings, sketches or a reference sample along with what you have.

STEP, IGES, PDF, DWG, or a hand sketch

We reply within 6–10 hours and send a solution and quote within 24–48 working hours.

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